This paper deals with the optimal design and control of an exoskeleton robot. First, the motion data from the thumb of a normal subject was captured by a vision system. As the human finger joints cannot be modeled by single revolute joints due to changing instantaneous centre of rotation, we have used 4-bar mechanisms to model each joint. Optimal 4-bars have been designed using genetic algorithms, by minimizing the error between a coupler point and points traced by the finger links. It is shown that the designed 4-bars can accurately track the motion of the human fingers. The exoskeleton is controlled by using the EMG signals obtained from the subject’s muscles. The relation between the EMG and finger motion is first learned, using a neural net. Based on the learned parameters, the subjects EMG signal is used to control a simulation of the exoskeleton joint motion.

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